A pharmaceutical company has long faced the problem of difficulty in timely detection of filling weight deviations on the automated packaging line for spray products. Due to the small product specifications and large shipment volume, the filling accuracy of each bottle of spray liquid is extremely high. Once unqualified weight products appear, it will not only affect the brand reputation, but may also lead to compliance risks. To solve this challenge, the customer found us on Google and decided to introduce our online checkweigher for spray bottles to achieve intelligent quality control throughout the entire process.
Solution: Customized spray bottle checkweighing system to improve efficiency and compliance
We tailored an online checkweigher solution based on a high-speed conveyor system for this customer, which is specially designed for small-sized spray bottles and has the following core advantages:
1. High-speed and high-precision detection: Up to 250 bottles can be detected per minute, and the accuracy error is controlled within ±0.1g to ensure that each bottle of liquid is filled within the standard range.
2. Real-time rejection system: For products with weight deviation, the system automatically identifies and quickly rejects them to prevent unqualified products from entering the market.
3. Integrated structural design: The whole machine is made of food-grade stainless steel, which is beautiful, durable and hygienic, and meets the GMP cleanliness requirements of the daily chemical industry.
4. Intelligent data tracking: Equipped with an industrial touch screen and statistical analysis module, it can track the weight fluctuations of each batch of products, helping production optimization and traceability management.
By deploying this system, customers can realize the fully automatic weighing and testing process of spray bottle products without increasing labor costs, effectively reducing the risk of product qualification rate and improving the efficiency of production line operation.
Customer feedback: Quality improvement is visible, and trust comes from the accuracy of each bottle
After using this online weight check system, the customer said:
"In the past, we could only spot check the filling weight of spray bottles, but now each bottle is being tested by the system in real time, and production is much more assured. The equipment is stable and easy to operate, which is an indispensable quality defense line for brands like us that pursue high quality."
The system has been successfully running for more than 6 months, with an average daily weight check of more than 100,000 bottles, and no fault stop, becoming a key component of the company's intelligent production.
Why choose our online weight check scale for spray bottles?
Tailor-made for lightweight, high-frequency products, especially suitable for bottled liquid products such as sprays, hand sanitizers, disinfectants, etc.
High-speed operation without misjudgment, maintaining stable operation of the production line without sacrificing weight inspection accuracy
Supports customized docking of various packaging equipment, seamlessly integrated into existing automated production lines