Customer Background
Our customer has an annual production capacity of over 2 billion tablets, and its products cover vitamins, capsule preparations and other fields. Due to the market's upgraded requirements for drug dosage compliance, the single-tablet weight error is required to be ≤±1.5%, and an intelligent capsule and tablet checkweighing solution is urgently needed.
Pain Points and Challenges
1. Insufficient accuracy leads to efficacy risks: the error of traditional equipment is ±3%, and the deviation of the active ingredients of some capsules exceeds 5%;
2. Difficulty in matching high-speed production lines: When the production line speed is increased to 400 tablets/minute, the missed detection rate is as high as 6%;
3. Clean compliance bottleneck: The structure of ordinary checkweighers is complex and it is difficult to meet the cleaning requirements of GMP sterile workshops;
4. Lack of data traceability: It is impossible to associate weight data with production batches, and the traceability efficiency is low.
Solution: SGWEIGH series capsule-specific checkweighing system
In view of the particularity of the pharmaceutical industry, our company customized and developed a capsule and tablet checkweigher, integrating pharmaceutical-grade solutions:
1. Nano-level high-sensitivity sensor: detection accuracy of ±0.5%, 3 times higher than FDA standards, supporting 0.1mg-level micro-difference identification;
2. 00-800 capsules/minute ultra-high-speed weighing: patented anti-vibration algorithm to ensure that the false rejection rate is less than 0.02% under high-speed operation;
3. GMP-compliant design: all 304 stainless steel body + modular quick-disassembly structure, supporting CIP online cleaning;
4. Batch traceability system: automatically associated electronic batch records, real-time alarm for abnormal weight and lock production time period.
Implementation effect
1. 100% compliant export
2. Annual cost savings of more than 2.6 million yuan: 18% reduction in raw material waste, 70% reduction in manual re-inspection costs;
3. 25% increase in production efficiency: equipment runs for more than 6,000 hours without failure, supporting 24-hour continuous production;
4. Digital management upgrade: weight data automatically synchronizes with the MES system, and batch traceability time is shortened by 90%.
Customer Testimonials
SGWEIGH checkweighers redefine the quality control standards of the pharmaceutical industry! From the precise capture of 0.1mg to the seamless adaptation of sterile workshops, this system allowed us to win an order of 8 million tablets in one fell swoop. What's more surprising is that it even helped us discover the hidden fluctuations in the raw material mixing process, truly preventing problems before they happen.
Why choose us?
Pharmaceutical research team: more than 16 years of experience in pharmaceutical weighing, serving 500+ pharmaceutical companies;
Multi-scenario application: customized checkweigher solutions, perfect solution to production line weighing problems
15-minute response mechanism: 24-hour online consulting service
Transparent return on investment: 78% of customers recover their costs within 8 months, free sensor replacement within 1-year warranty period, lifetime maintenance.
Take action now
Whether you are a pharmaceutical, health product or veterinary drug manufacturer, click to contact us [Get free capsule and tablet checkweigher solutions]